Polaris RZR ProXP Rollover Repair

One of our customers brought in his 2021 Polaris RZR ProXP that was involved in 2 separate rollover accidents. The passenger side of the vehicle sustained considerable damage. In the end, we replaced the majority of the plastics on that side. Regrettably, the author neglected to take photos of the initial damage. Here’s how it appeared after the damaged parts were removed:

All parts were ordered, including an OEM front windshield. After installing all new parts, here’s the finished product:

Upgrading the Doors

The customer wanted to upgrade the doors. Thus, we removed the stock doors and installed new one-piece aluminum doors from MotoArmor. The installation was straightforward, especially after the first door was done. However, the instructions could be better. There were various parts needed from the old doors, including screws and other hardware.

If a company charges a fair penny for their product, they should include the necessary screws. I understand using OEM latches. But providing the nuts and bolts should be standard. Once we installed the latches and heim joint hinges, the rest was simple. Here’s what the driver side looked like once completed:

Upgrading the Shock Springs

The RZRs use a dual spring setup that naturally wears over time. This is to be expected. Similar to the doors, installing the springs was not too complicated. Once you complete one, you get the hang of it. After identifying a few nuances, we successfully installed the new springs, eliminating the sagging rear end.

Conclusion: Customer Satisfaction

From start to finish, it took approximately three weeks to complete the work on this machine. We managed to execute most upgrades on the driver side, such as installing the doors and rock guards, while waiting for the OEM parts to arrive. The enhanced performance of the shocks provided the customer with the ride and responsiveness they were seeking.

Overall, this repair and upgrade project transformed the RZR Pro XP into a robust machine ready for a thrilling ride. We appreciate the opportunity to serve our customer and look forward to helping others looking for similar upgrades or repairs. If you're interested in any modifications for your vehicle, reach out to us for expert assistance.